China-Based Factory Direct – No Middlemen
With 16+ years of expertise, 007CARBON specializes in manufacturing high-performance carbon brushes for wind energy applications. Our engineered solutions power critical components including:
Discover the ideal carbon brush solution for your wind energy equipment maintenance needs
We provide brilliant solutions and add the world called success to your brand.
Customize the Wind Energe carbon brush material to your equipment, from graphite powder to graphite blocks.
Customize the appearance of your favorite Wind Energe carbon brush, such as miter, grain, engraving, printing.
Customize kinds of brush holder mould service, such as joints, brush holder,plastic plate and so on.
Customize all kinds of Wind Energe carbon brush spring, mainly pressure spring, torsion spring, vortex spring.
Provide customized Wind Energe carbon brush wire service, mainly twisted wire, braided wire and tinned wire.
Provide customized packaging design and humanized service, with cartons, polybag bags, hanging cards and so on.
With our modern equipment and the craftsman spirit of our staff, we offer endless possibilities for carbon brush customization.
We believe quality is always the key to success, which includes a responsible approach to manufacturing, and controlling whole process.
Make Wind Energe carbon brush drawings according to your requirements.
Choose the suitable carbon block material that fits your motors.
Cut into small carbon blocks from whole carbon material.
Grind carbon block surface,make it fine and smooth.
Measure carbon body size,tolerance rate is controlled at -0.1mm to 0mm.
Drill a hole into carbon body.
Bury copper wire into hole of brush body.
Fasten terminal by welding or biting cable.
At 007Carbon, We turn complex Into Simple! Follow the following 4 steps to start today.
Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea.
We will work on the best solution according to your requirements and drawing, the specific quote will be provided within 24 hours.
After approving the quote and solution, we will prepare the prototyping sample for you in 3-5 days. You can confirm this by physical sample or picture & video.
We will start mass production after getting your approval and deposit, It generally will take 15-20 days, and we will handle the shipment.
007carbon covers the full kinds of carbon brush allowing you to get the suitable solutions for your goals.Talk with our custom carbon brush experts and find out how we can help elevate your business.
Provide drawing designs for each product model to ensure that each order is correct.
Choose the best material based on customers’ motor performance.
Provide free brush sample service until customers are satisfied.
Free design services according to packaging requirements.
Producing with ISO 9001:2015 quality management system,Environment with ISO 14000.
Whether before or after sale, we will quickly answer questions within one hour.
Have Any Questions? Find possible answers below or contact our team for any questions.
Wind turbine brushes must withstand:
Ultra-high current density (≥25A/cm²)
Extreme temperatures (-40℃ to 120℃)
2000+ continuous operating hours
(Standard industrial brushes last only 300-500 hours)
Our solutions feature:
✓ Nickel-plated copper-graphite material (ISO 9227 certified)
✓ Sealed brush holder design (IP56 rating)
✓ Self-cleaning mechanisms for carbon dust
Key methods:
Use pre-bedded brushes (reduces initial wear by 40%)
Install vibration-damping brackets
Quarterly length inspections (replace at 50% wear)
Troubleshooting steps:
① Check spring pressure (maintain 15-25N/cm²)
② Measure commutator roundness (tolerance ≤0.03mm)
③ Verify brush material (recommend AG-4 series with 15% silver)
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Typical service life:
| Application | Onshore | Offshore |
|---|---|---|
| Generator Brushes | 12-18 months | 8-12 months |
| Yaw System Brushes | 24-36 months | 18-24 months |
Available options:
RFID-enabled: Real-time wear tracking
Visual alert: Red indicator at critical wear
Bluetooth models: Transmit operational data
We provide:
① Exact replicas (using samples/drawings)
② Performance upgrades (50%+ longer life with modern materials)
③ 3D scanning service (for undocumented equipment)
Essential steps:
▸ Clean commutator with alcohol before installation
▸ Run new brushes unloaded for 2 hours (gradual load increase)
▸ Re-tighten brush holder bolts after initial operation
Driven by the flexibility of the material and our exquisite craftsmanship, there is an unlimited possibility of custom Wind Energe Carbon Brush at 007Carbon.
Whether you have a drawing, prototype sample, or just a reference picture.
Please pay attention to the email with the suffix “@007carbon.com”.
Your information will be kept strictly confidential.
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