Factory-Direct Vacuum Carbon Brushes
As a specialized carbon brush manufacturer, we engineer high-performance vacuum cleaner motor brushes through advanced material R&D, delivering OEM solutions that optimize suction power, reduce sparking, and extend motor lifespan for industrial and household applications.
Our main products include
We provide brilliant solutions and add the world called success to your brand.
Customize the Vacuum Cleaner carbon brush material to your equipment, from graphite powder to graphite blocks.
Customize the appearance of your favorite Vacuum Cleaner carbon brush, such as miter, grain, engraving, printing.
Customize kinds of brush holder mould service, such as joints, brush holder,plastic plate and so on.
Customize all kinds of Vacuum Cleaner carbon brush spring, mainly pressure spring, torsion spring, vortex spring.
Provide customized Vacuum Cleaner carbon brush wire service, mainly twisted wire, braided wire and tinned wire.
Provide customized packaging design and humanized service, with cartons, polybag bags, hanging cards and so on.
With our modern equipment and the craftsman spirit of our staff, we offer endless possibilities for carbon brush customization.
We believe quality is always the key to success, which includes a responsible approach to manufacturing, and controlling whole process.
Make Vacuum Cleaner carbon brush drawings according to your requirements.
Choose the suitable carbon block material that fits your motors.
Cut into small carbon blocks from whole carbon material.
Grind carbon block surface,make it fine and smooth.
Measure carbon body size,tolerance rate is controlled at -0.1mm to 0mm.
Drill a hole into carbon body.
Bury copper wire into hole of brush body.
Fasten terminal by welding or biting cable.
At 007Carbon, We turn complex Into Simple! Follow the following 4 steps to start today.
Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea.
We will work on the best solution according to your requirements and drawing, the specific quote will be provided within 24 hours.
After approving the quote and solution, we will prepare the prototyping sample for you in 3-5 days. You can confirm this by physical sample or picture & video.
We will start mass production after getting your approval and deposit, It generally will take 15-20 days, and we will handle the shipment.
007carbon covers the full kinds of carbon brush allowing you to get the suitable solutions for your goals.Talk with our custom carbon brush experts and find out how we can help elevate your business.
Provide drawing designs for each product model to ensure that each order is correct.
Choose the best material based on customers’ motor performance.
Provide free brush sample service until customers are satisfied.
Free design services according to packaging requirements.
Producing with ISO 9001:2015 quality management system,Environment with ISO 14000.
Whether before or after sale, we will quickly answer questions within one hour.
Have Any Questions? Find possible answers below or contact our team for any questions.
Carbon brushes serve as critical conductive components in vacuum cleaner motors, transferring electrical current from the stationary part to the rotating commutator, which enables the motor to generate the suction power required for effective cleaning.
You should consider replacing carbon brushes when you notice decreased suction power, visible sparking from the motor, unusual grinding noises, or when physical inspection reveals the brushes have worn down to less than one-third of their original length (typically under 5mm remaining).
Our carbon brushes are designed to be compatible with major vacuum cleaner brands including Dyson, Shark, Bissell, Miele, and other leading manufacturers, with both standard replacement options and custom solutions available for specific models.
Industrial-grade carbon brushes are engineered with more durable materials (like higher copper content), enhanced heat resistance, and superior dust protection to withstand extended operation periods and tougher environments compared to household vacuum brushes.
Under normal operating conditions, quality carbon brushes typically last between 300-800 hours in household vacuums and 200-500 hours in commercial/industrial units, depending on usage frequency, motor design, and environmental factors.
Replacement involves disconnecting power, accessing the motor compartment (following manufacturer guidelines), removing the worn brushes while cleaning accumulated carbon dust, then installing new brushes ensuring proper alignment and contact with the commutator surface.
Our brushes incorporate advanced materials like high-density graphite with metallic additives, precision-engineered curvature for optimal commutator contact, and specialized formulations that minimize sparking and noise while maximizing conductivity and service life.
Yes, we specialize in developing custom carbon brush solutions including non-standard sizes (with tight ±0.02mm tolerances), unique material compositions for specific performance needs, and brushes meeting special certifications like explosion-proof or waterproof requirements.
Driven by the flexibility of the material and our exquisite craftsmanship, there is an unlimited possibility of custom Carbon Brush at 007Carbon.
Whether you have a drawing, prototype sample, or just a reference picture.
Please pay attention to the email with the suffix “@007carbon.com”.
Your information will be kept strictly confidential.
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