Direct Manufacturer of Industrial Carbon Brushes
007Carbon has over 16 years of experience in creating high performance Carbon Brush for our clients in the power tools industries.
Our deep industry experience enables us to provide tailored, high-performance carbon brush solutions and our carbon brush for power tools that can be used in a variety of products such as:
Our main products include :
We provide brilliant solutions and add the world called success to your brand.
Customize the power tools carbon brush material to your equipment, from graphite powder to graphite blocks.
Customize the appearance of your favorite power tools carbon brush, such as miter, grain, engraving, printing.
Customize kinds of brush holder mould service, such as joints, brush holder,plastic plate and so on.
Customize all kinds of power tools carbon brush spring, mainly pressure spring, torsion spring, vortex spring.
Provide customized power tools carbon brush wire service, mainly twisted wire, braided wire and tinned wire.
Provide customized packaging design and humanized service, with cartons, polybag bags, hanging cards and so on.
With our modern equipment and the craftsman spirit of our staff, we offer endless possibilities for carbon brush customization.
We believe quality is always the key to success, which includes a responsible approach to manufacturing, and controlling whole process.
Make power tools carbon brush drawings according to your requirements.
Choose the suitable carbon block material that fits your motors.
Cut into small carbon blocks from whole carbon material.
Grind carbon block surface,make it fine and smooth.
Measure carbon body size,tolerance rate is controlled at -0.1mm to 0mm.
Drill a hole into carbon body.
Bury copper wire into hole of brush body.
Fasten terminal by welding or biting cable.
At 007Carbon, We turn complex Into Simple! Follow the following 4 steps to start today.
Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea.
We will work on the best solution according to your requirements and drawing, the specific quote will be provided within 24 hours.
After approving the quote and solution, we will prepare the prototyping sample for you in 3-5 days. You can confirm this by physical sample or picture & video.
We will start mass production after getting your approval and deposit, It generally will take 15-20 days, and we will handle the shipment.
007carbon covers the full kinds of carbon brush allowing you to get the suitable solutions for your goals.Talk with our custom carbon brush experts and find out how we can help elevate your business.
Provide drawing designs for each product model to ensure that each order is correct.
Choose the best material based on customers’ motor performance.
Provide free brush sample service until customers are satisfied.
Free design services according to packaging requirements.
Producing with ISO 9001:2015 quality management system,Environment with ISO 14000.
Whether before or after sale, we will quickly answer questions within one hour.
Have Any Questions? Find possible answers below or contact our team for any questions.
Carbon brushes are essential for transferring electrical current to the rotating parts of electric motors in power tools. They ensure continuous power delivery to components such as drills, saws, and grinders, allowing the tool to operate efficiently.
Carbon brushes wear out due to constant friction and contact with the commutator or slip rings in the motor. Over time, this friction causes the carbon material to gradually degrade, which affects the performance and efficiency of the power tool.
Signs that carbon brushes need replacement include unusual noises from the motor, loss of power or acceleration, and visible damage or excessive wear on the brush surface. Most tools also have a wear indicator, which makes it easier to determine when replacement is necessary.
The lifespan of carbon brushes depends on the type of power tool, the intensity of use, and the environment in which it’s operated. On average, carbon brushes last between 100 to 300 hours of use, but this can vary based on workload and maintenance.
No, it’s essential to choose a carbon brush that matches the specific power tool model. Brushes are designed to fit particular motor sizes, designs, and operational conditions, so using the wrong type can cause damage or reduced efficiency.
To extend the life of carbon brushes, ensure the tool is maintained regularly, keep the motor clean, and avoid using the tool for prolonged periods at high loads. Proper ventilation during use and using the tool within its recommended specifications will also help reduce premature wear.
When selecting carbon brushes, you should consider factors such as the material (e.g., graphite or copper), the size and shape of the brush, the voltage and current rating of the tool, and its operational conditions. It’s important to choose brushes that match the specific requirements of the tool for optimal performance.
The quality of carbon brushes directly impacts the performance and lifespan of the power tool. High-quality brushes provide better conductivity, smoother operation, and longer durability, while poor-quality brushes may lead to inefficiencies, overheating, or even motor failure.
Driven by the flexibility of the material and our exquisite craftsmanship, there is an unlimited possibility of custom Power Tools Carbon Brush at 007Carbon.
Whether you have a drawing, prototype sample, or just a reference picture.
Please pay attention to the email with the suffix “@007carbon.com”.
Your information will be kept strictly confidential.
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