No middleman, just factory-direct from China
The carbon brushes used in power plants are mainly applied in the commutator or collector ring systems of various rotary motors, playing a crucial role in current transmission.
The following are typical application scenarios and technical key points of carbon brushes in power plants:
Turbine Generators
Hydro Generators
Our main products include …
We provide brilliant solutions and add the world called success to your brand.
Customize the Power Plant carbon brush material to your equipment, from graphite powder to graphite blocks.
Customize the appearance of your favorite Power Plant carbon brush, such as miter, grain, engraving, printing.
Customize kinds of brush holder mould service, such as joints, brush holder,plastic plate and so on.
Customize all kinds of Power Plant carbon brush spring, mainly pressure spring, torsion spring, vortex spring.
Provide customized Power Plant carbon brush wire service, mainly twisted wire, braided wire and tinned wire.
Provide customized packaging design and humanized service, with cartons, polybag bags, hanging cards and so on.
With our modern equipment and the craftsman spirit of our staff, we offer endless possibilities for carbon brush customization.
We believe quality is always the key to success, which includes a responsible approach to manufacturing, and controlling whole process.
Make Power Plant carbon brush drawings according to your requirements.
Choose the suitable carbon block material that fits your motors.
Cut into small carbon blocks from whole carbon material.
Grind carbon block surface,make it fine and smooth.
Measure carbon body size,tolerance rate is controlled at -0.1mm to 0mm.
Drill a hole into carbon body.
Bury copper wire into hole of brush body.
Fasten terminal by welding or biting cable.
At 007Carbon, We turn complex Into Simple! Follow the following 4 steps to start today.
Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea.
We will work on the best solution according to your requirements and drawing, the specific quote will be provided within 24 hours.
After approving the quote and solution, we will prepare the prototyping sample for you in 3-5 days. You can confirm this by physical sample or picture & video.
We will start mass production after getting your approval and deposit, It generally will take 15-20 days, and we will handle the shipment.
007carbon covers the full kinds of carbon brush allowing you to get the suitable solutions for your goals.Talk with our custom carbon brush experts and find out how we can help elevate your business.
Provide drawing designs for each product model to ensure that each order is correct.
Choose the best material based on customers’ motor performance.
Provide free brush sample service until customers are satisfied.
Free design services according to packaging requirements.
Producing with ISO 9001:2015 quality management system,Environment with ISO 14000.
Whether before or after sale, we will quickly answer questions within one hour.
Have Any Questions? Find possible answers below or contact our team for any questions.
Our proprietary technologies:
✓ Material: Boron-infused graphite for nuclear units (neutron absorption)
✓ Structure: Split-slotted design (40% lower contact resistance)
✓ Certification: IEEE 1159-2019 compliant
Triple-protection system:
① Vacuum-impregnated antioxidants (3x lifespan)
② Gold-plated shunts (150℃ oxidation resistance)
③ Smart holders with oxide thickness monitoring
Patented solutions:
▸ Nano-hydrophobic coating (<5% resistance fluctuation)
▸ Ceramic-fiber reinforced matrix (anti-condensation cracks)
Case: 82% fewer failures at Three Gorges Dam
Unique capabilities:
• 0.005mm precision from fragments
• Material upgrades (e.g., silicon carbide graphite)
• 72-hour urgent delivery (photos required)
Immediate improvements:
① Switch to TG-3000 series (self-healing metal coating)
② Adjust spring pressure to 18-22N/cm² (free gauge provided)
③ Install auto-cleaning units (holder modification needed)
Emergency protocol:
✓ Use our EX-certified explosion-proof brushes
✓ Implement centralized dust extraction (turnkey service)
✓ Reduce cleaning from 4x to 1x per shift
Critical risks:
✘ Never mix brushes (causes:
15%+ efficiency loss
Metal-contaminated oil
✔ Our multi-fit brushes cover 3 common models
Power plant standards:
▪ Length <1/3 original (laser-etched wear indicators)
▪ Sparking >Class 2 (IEC 60376)
▪ Vibration >4.5mm/s (spectrum analysis required)
Driven by the flexibility of the material and our exquisite craftsmanship, there is an unlimited possibility of custom Power Plant Carbon Brush at 007Carbon.
Whether you have a drawing, prototype sample, or just a reference picture.
Please pay attention to the email with the suffix “@007carbon.com”.
Your information will be kept strictly confidential.
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