Precision Brushes for Medical Devices

Where Precision Meets Performance

  • Medical-grade quality
  • Long service life
  • Clean and low-dust
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Searching for medical equipment carbon brushes? Discover all you need to know right here.

Table of Contents

Tailored Carbon Brush Solutions for Your Medical Equipment

007Carbon boasts over 16 years of expertise in crafting custom carbon brushes exclusively for the medical equipment industry. Our extensive experience enables us to deliver highly tailored solutions, ensuring optimal performance for a diverse range of medical devices.
Our medical – grade carbon brushes are designed to meet the exacting standards of the healthcare sector and are suitable for various medical equipment, including but not limited to diagnostic devices, therapeutic instruments, and life – support systems.

One-Stop Solution for Customizing Medical Equipment Carbon Brushes
As a trusted manufacturer, we deliver end - to - end services, ensuring that all your customization needs for medical equipment carbon brushes are met under one roof.

We provide brilliant solutions and add the world called success to your brand.

01

Carbon block Material

Customize the Medical Equipment carbon brush material to your equipment, from graphite powder to graphite blocks.

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02

Carbon Brush Shape

Customize the appearance of your favorite Medical Equipment carbon brush, such as miter, grain, engraving, printing.

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03

Brush Holder Mould

Customize kinds of  brush holder mould service, such as joints, brush holder,plastic plate and so on.

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04

Carbon Brush Spring

Customize all kinds of Medical Equipment carbon brush spring, mainly pressure spring, torsion spring, vortex spring.

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05

Carbon brush cable

Provide customized Medical Equipment carbon brush wire service, mainly twisted wire, braided wire and tinned wire.

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06

Carbon Brush Packing

Provide customized packaging design and humanized service, with cartons, polybag bags, hanging cards and so on.

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Effective Production Process for Your Medical Equipment Carbon Brush /Medical Equipment Carbon Brush OEM

Through precision engineering and strict process control, 007CARBON delivers high-performance custom carbon brushes. Our vertically integrated production guarantees quality from raw materials to final inspection, meeting your exact technical requirements.

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Brush CAD Drawing

Make Medical Equipment carbon brush drawings according to your requirements.

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Carbon Block Warehouse

Choose the suitable carbon block material that fits your motors.

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Cutting Carbon Materia

Cut into small carbon blocks from whole carbon material.

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Grinding Carbon Block

Grind carbon block surface,make it fine and smooth.

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Measuring Carbon Size

Measure carbon body size,tolerance rate is controlled at -0.1mm to 0mm.

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Graphite Block Drilling holes

Drill a hole into carbon body.

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Buried brush line

Bury copper wire into hole of brush body.

Welding Brush Terminal | motor carbon brush | 007Carbon
Welding Brush Terminal

Fasten terminal by welding or biting cable.

How to Custom Your Medical Equipment Carbon Brush?

At 007Carbon, We turn complex Into Simple! Follow the following 4 steps to start today.

Tell Us What You Need

Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea.

Get Solution & Quote

We will work on the best solution according to your requirements and drawing, the specific quote will be provided within 24 hours.

Get Your Prototype

After approving the quote and solution, we will prepare the prototyping sample for you in 3-5 days. You can confirm this by physical sample or picture & video.

Approve for Mass Production

We will start mass production after getting your approval and deposit, It generally will take 15-20 days, and we will handle the shipment.

Your information will be kept strictly confidential.
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Why our Customer Choose 007Carbon

007CARBON engineers precision carbon brushes through advanced manufacturing and rigorous process control. Our vertically integrated production system ensures consistent quality from material formulation to final validation, delivering customized solutions that meet your exact electrical and mechanical specifications.

Medical-Optimized Materials

Ultra-clean graphite composites minimizing particulate generation

Micro-Precision Engineering

Laser-balanced contact surfaces for vibration-free operation

Bio-Inert Performance

Non-outgassing materials for vacuum systems

Predictable Longevity

Gradual wear patterns preventing sudden failure modes

Deterministic Electrical Properties

EMI-reducing designs for neural monitoring devices

Application-Led Innovation

Co-development partnerships for proprietary motor designs

Frequently Asked Question

Have Any Questions? Find possible answers below or contact our team​ for any questions.

General

Absolutely! We specialize in low-volume prototype production to support your medical device R&D. Our standard lead time for small batches is just 2 weeks, and we can provide material certifications and test reports. We understand the importance of iterative testing in medical applications and offer flexible order quantities to match your development timeline.

Our medical-grade brushes are manufactured in controlled environments with strict particulate monitoring. We implement specialized cleaning processes, use vacuum-sealed packaging, and conduct particulate testing to meet the stringent cleanliness requirements of surgical tools, imaging equipment, and other critical medical devices.

Yes, we can precisely reverse-engineer your current brushes. Using advanced measurement equipment, we achieve 99% dimensional accuracy and can match material properties, electrical characteristics, and performance specifications. We’ll provide samples for verification before full production.

Standard orders ship in 15-20 days. For urgent medical device needs, we offer expedited 7-10 day service. We maintain inventory of common medical-grade materials to ensure rapid turnaround for critical applications like patient monitoring or surgical equipment.

Technical

Our MRI-compatible brushes use proprietary graphite-copper alloys with optimized resistivity to suppress EMI. The materials are specially processed to eliminate magnetic particles, and we can incorporate shielding designs to further reduce interference in your imaging systems.

Our medical-grade autoclave-resistant brushes feature ceramic-reinforced matrices that maintain structural integrity through hundreds of 134°C sterilization cycles. We test for dimensional stability, conductivity retention, and particulate generation post-sterilization.

Our ultra-quiet brush designs utilize precision surface patterning and specialized lubricants to reduce operating noise by 40-60dB. We’ve successfully implemented these in orthopedic drills, dental handpieces, and other noise-sensitive surgical applications.

 Yes, we engineer hermetically sealed brush systems for Class III implantables. Using biocompatible materials and specialized encapsulation techniques, our solutions meet stringent longevity and reliability requirements for pacemakers, neurostimulators, and other life-sustaining implants.

Custom Your Medical Equipment Carbon Brush Can Be Easy with Satisfaction Guarantee

Driven by the flexibility of the material and our exquisite craftsmanship, there is an unlimited possibility of custom Medical Equipment Carbon Brush at 007Carbon.

Whether you have a drawing, prototype sample, or just a reference picture.

Contact us today, get reply tomorrow or even sooner

Please pay attention to the email with the suffix “@007carbon.com”

Your information will be kept strictly confidential.
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