16-Year Carbon Brush Manufacturing Specialist
At 007Carbon, we specialize in designing custom carbon brushes for fastening machines, offering tailored solutions for optimal performance.
Our expertise ensures that our carbon brushes meet the unique demands of various fastening tools, providing reliable and efficient operation for products such as:
Our main products include
We provide brilliant solutions and add the world called success to your brand.
Personalized Carbon Brush Finishes for Fastening Tools – Custom Miters, Grains & Branding
Aesthetic Tailoring Options for Your Carbon Brushes
Comprehensive Brush Holder Mold Solutions – Custom Joints, Housing Units, and Polymer Baseplates
Precision-engineered Spring Solutions for Cutting Machine Carbon Brushes: Custom Pressure, Torsion & Vortex Spring
We provide customized carbon brush wire services for fastening machines, specializing in twisted wire, braided wire, and tinned wire
We offer customized packaging design and user-friendly service, including cartons, polybags, hanging cards, and more
With our modern equipment and the craftsman spirit of our staff, we offer endless possibilities for Fastening Machine carbon brush customization.
We believe quality is always the key to success, which includes a responsible approach to manufacturing, and controlling whole process.
Make Fastening Machine carbon brush drawings according to your requirements.
Choose the suitable carbon block material that fits your motors.
Cut into small carbon blocks from whole carbon material.
Grind carbon block surface,make it fine and smooth.
Measure carbon body size,tolerance rate is controlled at -0.1mm to 0mm.
Drill a hole into carbon body.
Bury copper wire into hole of brush body.
Fasten terminal by welding or biting cable.
At 007Carbon, We turn complex Into Simple! Follow the following 4 steps to start today.
Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea.
We will work on the best solution according to your requirements and drawing, the specific quote will be provided within 24 hours.
After approving the quote and solution, we will prepare the prototyping sample for you in 3-5 days. You can confirm this by physical sample or picture & video.
We will start mass production after getting your approval and deposit, It generally will take 15-20 days, and we will handle the shipment.
007carbon covers the full kinds of carbon brush allowing you to get the suitable solutions for your goals.Talk with our custom carbon brush experts and find out how we can help elevate your business.
Provide drawing designs for each product model to ensure that each order is correct.
Choose the best material based on customers’ motor performance.
Provide free brush sample service until customers are satisfied.
Free design services according to packaging requirements.
Producing with ISO 9001:2015 quality management system,Environment with ISO 14000.
Whether before or after sale, we will quickly answer questions within one hour.
Have Any Questions? Find possible answers below or contact our team for any questions.
The lifespan of carbon brushes varies depending on usage. Regular inspection is recommended, especially if the tool starts losing power, producing excessive noise, or experiencing inconsistent performance. On average, carbon brushes last between 50-100 hours of operation.
Carbon brushes transfer electrical current to the motor’s armature, enabling efficient operation of electric wrenches and other fastening tools. They play a crucial role in powering the motor and ensuring smooth operation.
Carbon brushes for fastening machines typically come in twisted wire, braided wire, or tinned wire forms. The choice depends on the specific power requirements and design of the tool.
It’s essential to use the correct carbon brush that matches your electric wrench’s specifications. Using the wrong type can lead to inefficient performance, overheating, or even damage to the motor.
Signs that the carbon brush needs replacing include a decrease in power, unusual noises, and visible wear on the brush. If the brush is worn down to less than 1/4 of its original size, it’s time to replace it.
Carbon brushes for fastening tools are typically made from a mixture of carbon and other materials such as copper, graphite, and metal powders to improve conductivity, reduce friction, and ensure durability.
Well-maintained carbon brushes ensure optimal motor function, resulting in better tool efficiency, higher torque output, and a longer lifespan of the electric wrench. Poorly maintained brushes can cause overheating and motor failure.
Basic maintenance, such as cleaning and inspecting the brushes for wear, can be done yourself. However, replacing the carbon brushes typically requires technical expertise to ensure proper installation and avoid damaging the tool.
Driven by the flexibility of the material and our exquisite craftsmanship, there is an unlimited possibility of custom Fastening Machine Carbon Brush at 007Carbon.
Whether you have a drawing, prototype sample, or just a reference picture.
Please pay attention to the email with the suffix “@007carbon.com”.
Your information will be kept strictly confidential.
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