Real Factory Base in China, No Middleman
007Carbon has over 16 years of expertise in designing custom carbon brushes for power drills in the tool industry.
We’ve built extensive experience in providing tailored carbon brush solutions for optimal performance in drilling applications. Our carbon brushes are designed to work efficiently in a wide range of drilling tools, includin
Our main products include
We provide brilliant solutions and add the world called success to your brand.
Customize the drilling carbon brush material to your equipment, from graphite powder to graphite blocks.
Customize the appearance of your favorite power tools carbon brush, such as miter, grain, engraving, printing.
Customize kinds of brush holder mould service, such as joints, brush holder,plastic plate and so on.
Customize all kinds of drilling carbon brush spring, mainly pressure spring, torsion spring, vortex spring.
Provide customized drilling carbon brush wire service, mainly twisted wire, braided wire and tinned wire.
Provide customized packaging design and humanized service, with cartons, polybag bags, hanging cards and so on.
With our modern equipment and the craftsman spirit of our staff, we offer endless possibilities for carbon brush customization.
We believe quality is always the key to success, which includes a responsible approach to manufacturing, and controlling whole process.
Make Drilling carbon brush drawings according to your requirements.
Choose the suitable carbon block material that fits your motors.
Cut into small carbon blocks from whole carbon material.
Grind carbon block surface,make it fine and smooth.
Measure carbon body size,tolerance rate is controlled at -0.1mm to 0mm.
Drill a hole into carbon body.
Bury copper wire into hole of brush body.
Fasten terminal by welding or biting cable.
At 007Carbon, We turn complex Into Simple! Follow the following 4 steps to start today.
Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea.
We will work on the best solution according to your requirements and drawing, the specific quote will be provided within 24 hours.
After approving the quote and solution, we will prepare the prototyping sample for you in 3-5 days. You can confirm this by physical sample or picture & video.
We will start mass production after getting your approval and deposit, It generally will take 15-20 days, and we will handle the shipment.
Your information will be kept strictly confidential.
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007carbon covers the full kinds of carbon brush allowing you to get the suitable solutions for your goals.Talk with our custom carbon brush experts and find out how we can help elevate your business.
Provide drawing designs for each product model to ensure that each order is correct.
Choose the best material based on customers’ motor performance.
Provide free brush sample service until customers are satisfied.
Free design services according to packaging requirements.
Producing with ISO 9001:2015 quality management system,Environment with ISO 14000.
Whether before or after sale, we will quickly answer questions within one hour.
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Carbon brushes are essential for transferring electrical current to the rotating parts of the drill motor. They ensure the motor operates smoothly by maintaining a steady electrical connection, enabling the drill to function efficiently for tasks like drilling, screwing, and impact drilling.
The lifespan of carbon brushes depends on the frequency and intensity of use. In general, if used regularly in moderate conditions, carbon brushes may need to be replaced every 50–100 hours of use. For heavy-duty or continuous use, such as in impact drills or hammer drills, they may wear out faster and require more frequent replacement.
No, each type of drill has specific requirements for carbon brushes, based on factors such as motor size, speed, and power. Carbon brushes designed for rotary drills may not be suitable for impact drills or hammer drills due to differences in electrical load and operational demands.
High-speed drills generate more friction between the brushes and the commutator, which causes faster wear. The increased rotational speed leads to higher temperatures and more frequent contact, accelerating the degradation of the carbon brush material.
Yes, carbon brushes in cordless drills are typically designed to work with lower voltage batteries and may be smaller or more lightweight compared to those in corded drills. Corded drills require brushes designed to handle continuous, higher-power electrical flow, while cordless drills often need brushes optimized for energy efficiency and longer battery life.
To extend the life of your carbon brushes:
Use the drill at moderate speeds to avoid excessive friction.
Regularly clean the drill to remove dust and debris that can cause premature wear.
Avoid using the drill for extended periods without breaks, especially in heavy-duty tasks.
Ensure that the motor is properly ventilated to prevent overheating.
Common signs include:
The drill is not operating at full power or speed.
Visible sparking around the brush area.
Unusual noise or grinding sounds during operation.
Reduced efficiency or inconsistent motor performance.
If the brushes are worn down to less than 1/3 of their original size.
Yes, impact drills and hammer drills have higher operational stresses due to their additional hammering or impact action. As a result, they require carbon brushes made of high-density, wear-resistant materials that can handle the extra friction and heat generated during intense, continuous use.
Driven by the flexibility of the material and our exquisite craftsmanship, there is an unlimited possibility of custom Carbon Brush at 007Carbon.
Whether you have a drawing, prototype sample, or just a reference picture.
Please pay attention to the email with the suffix “@007carbon.com”.
Your information will be kept strictly confidential.
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