Powering Wireless Efficiency with Precision and Durability
Real Factory Base in China, No Middleman
007CARBON designs high-performance carbon brushes for lithium-ion cordless tools. Our compact brushes (as small as 3×3mm) handle extreme conditions, with advanced silver-graphite compounds for 800-1000 hours of life and 15% energy savings. Trusted by top brands, we provide rapid prototyping, 3D scanning, and system optimization for 18V/40V/80V tools.
Our carbon brushes for Cordless tools that can be used in a variety of products such as:
Our main products include
We provide brilliant solutions and add the world called success to your brand.
Customize the Cordless tools carbon brush material to your equipment, from graphite powder to graphite blocks.
Customize the appearance of your favorite Cordless tools carbon brush, such as miter, grain, engraving, printing.
Customize kinds of brush holder mould service, such as joints, brush holder,plastic plate and so on.
Customize all kinds of Cordless tools carbon brush spring, mainly pressure spring, torsion spring, vortex spring.
Provide customized Cordless tools carbon brush wire service, mainly twisted wire, braided wire and tinned wire.
Provide customized packaging design and humanized service, with cartons, polybag bags, hanging cards and so on.
With our modern equipment and the craftsman spirit of our staff, we offer endless possibilities for carbon brush customization.
We believe quality is always the key to success, which includes a responsible approach to manufacturing, and controlling whole process.
Make Cordless carbon brush drawings according to your requirements.
Choose the suitable carbon block material that fits your motors.
Cut into small carbon blocks from whole carbon material.
Grind carbon block surface,make it fine and smooth.
Measure carbon body size,tolerance rate is controlled at -0.1mm to 0mm.
Drill a hole into carbon body.
Bury copper wire into hole of brush body.
Fasten terminal by welding or biting cable.
At 007Carbon, We turn complex Into Simple! Follow the following 4 steps to start today.
Tell us as specific as possible of your needs, provide the drawing, reference picture and share your idea.
We will work on the best solution according to your requirements and drawing, the specific quote will be provided within 24 hours.
After approving the quote and solution, we will prepare the prototyping sample for you in 3-5 days. You can confirm this by physical sample or picture & video.
We will start mass production after getting your approval and deposit, It generally will take 15-20 days, and we will handle the shipment.
007carbon covers the full kinds of carbon brush allowing you to get the suitable solutions for your goals.Talk with our custom carbon brush experts and find out how we can help elevate your business.
Provide drawing designs for each product model to ensure that each order is correct.
Choose the best material based on customers’ motor performance.
Provide free brush sample service until customers are satisfied.
Free design services according to packaging requirements.
Producing with ISO 9001:2015 quality management system,Environment with ISO 14000.
Whether before or after sale, we will quickly answer questions within one hour.
Have Any Questions? Find possible answers below or contact our team for any questions.
We offer a variety of carbon brushes designed for cordless tools, including those made from high-quality silver-graphite compounds, as well as custom sizes and configurations tailored to meet specific tool requirements.
Our engineering team can help you select the right carbon brush by analyzing your cordless tool’s motor specifications, such as voltage, current, power, and operating conditions. We can provide tailored solutions for various cordless tools, from drills to electric saws.
The lifespan of our carbon brushes typically ranges from 800 to 1000 hours, depending on the tool’s usage and operating conditions. We also offer brushes with RFID wear sensors to help monitor brush wear in real-time.
Yes, we offer full customization services, including adjusting brush size, material, and design to match the requirements of specific cordless tool models, ensuring optimal performance.
We use advanced silver-graphite compounds, which offer excellent conductivity (98% IACS), durability, and low friction. These materials ensure that our carbon brushes provide long-lasting performance under high-current and high-vibration conditions.
Yes, we offer rapid prototyping services, delivering samples within 72 hours to quickly test and refine brush solutions for new cordless tool models. We also utilize 3D scanning for legacy tools to ensure compatibility with your existing designs.
Our carbon brushes are designed to reduce energy consumption by up to 15%, while ensuring stable power transmission. This results in improved tool efficiency, longer battery life, and enhanced overall performance.
We provide comprehensive technical support, including guidance on optimizing brush performance for various voltage systems (18V, 40V, 80V) and offering suggestions on motor integration, vibration reduction, and energy efficiency to suit your specific application.
Driven by the flexibility of the material and our exquisite craftsmanship, there is an unlimited possibility of custom Carbon Brush at 007Carbon.
Whether you have a drawing, prototype sample, or just a reference picture.
Please pay attention to the email with the suffix “@007carbon.com”.
Your information will be kept strictly confidential.
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